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PROJECTS

Stationery Projects


 

Plant :  Dedicated to Kokuyo Camlin for Stationery Items.

Scope of Project :  Conceptualization, Designing, Supervision and on ground implementation, from bare plot to fully accessorized functional production infrastructure. 





Plant :  Dedicated to Stationery Items.





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Stationery - Scale Project

Production achieved in old machine / system -  46 seconds Average Cycle time.

After implementation of automation solution.

Production achieved - 18 sec Cycle time consistently for complete production shift

Additional achievement - Labour retention directly related to extremely low labor stress in handling the machine.






Stationery Product: Cap for Color Bottle




Cap for Color Bottle


Cap for Color Bottle



Cap for Color Bottle 



Cap for Color Bottle 





Barrel Tip for Mechanical Pencil


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Writing Instrument Projects


Project Details.

Customer Requirement:

  • Designing and Setting up of a small sized Infrastructure for Manufacturing Ball Pen Product. 
  • Selection and Supply of precisely configured Primary Machines.
  • Selection and Supply of Automation Solution for Primary Machine.
  • Main Target: Achieving desired Conversion Cost for the Project, whereby desired Product cost for supply can be maintained and sustained.
  • Tool to be acquired by customer on their own.



Acquired Tool Desing and Structure proved to be inefficient.

Following Manual process for product take out resulted in production cost exceeding all limits. 

Solution was required but had extreme economical constrains with respect to capital cost.

Old - Manual Process of Product Take Out 

Cycle time Average : 40sec to 46 Sec

Stressful Manual Effort for operator engaging in the Product Take Out Process.





Successful Automation Solution

Solution was implemented.

Capital cost (Automation) was refrained to about 20% in comparison to all options available in the market.

Cycle time was reduced to the extent of increased production by factor of 2 times 

Labour retention was achieved as this resolved the hardship of manual process.

Overall conversion cost on plant level, exceeded all expectation of the customer

Achieved Cycle time with Automation -  20sec

Increase in Production in comparison to Manual Process -  110% increase in production

Manual process only required for packaging of product produced.












Customer Requirement.

Product - Cap for Pen Barrel

Automation solution needed to increase sustainable Production

Simple Spruce Picker solution provided with customized, minor changes.

 













Pen Product

Barrel Bottom Plug ! 









24 Cavity Barrel Production !










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Electrical Switch Gear Product


 Dedicate Unit for Electrical Switch Gear Product.

 


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ABS-FR 50% - Electrical Component


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Thin Wall Container Project



60 Ton IMM  





60 Ton IMM  




60 Ton IMM 






130 Ton IMM  






180 Ton IMM





200 Ton IMM 





200 Ton IMM 





200 Ton IMM  





200 Ton IMM 





200 Ton IMM  





200 Ton IMM  




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260 Ton IMM 




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General Category



220 Ton IMM  





110 Ton IMM     


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Since 1974, creating true value for Processors.

We partner with ambitious clients. We’d love to hear from you.