Test Case Economics | JR CONSULTANCY

Preview On Final Economics

True Value Addition For Customer.

Project With Plot Area of 16000 Sqft

1st Option : What Square Footage advantage the customer achieved.

Decisive Additional Usable Area = 11782 Sqft

2nd Option : Customer has the advantage to Rent out additional Space generated out of the redesigned infrastructure

Potential Added Rental Income = 23293 Sqft x 30Rs /Sqft = 698000/- Per Month

3rd Option : Customer has the advantage of monetizing the additional space by selling it at a premium price.

Potential Premium Sellable area with Value= 22524 Sqft x 10500 Rs /Sqft = 23,65,02000/- (23 Cr)

Project Basic Details

Requirement of Customer, at time of Contacting JR Consultancy

Location of Project - Vasai East, Thane. Maharashtra.

Customer Business Profile  - Manufacturing of Injection Molded Electrical Product.

Primary Machinery Involved - Injection Moulding Machine.

Machinery Range - 100 Ton to 240 Ton

Total Quantity of Machines - 22 no.

Infrastructure Information - Plot Purchased – 16000 sqft.

Infrastructure Information - Planned Construction of Ground + 3 floors.

Status of Project, at time of Contacting JR Consultancy

Plot Purchased by Customer - 16000 Sqft.

Location - Vasai East.

Structure Design - Design Completed by customers hired Architect.

Foundation and structural clearance - Final Stage on receiving needed clearance.

Current Work Status - Work to be started on receipt of clearance.

Planned space utilization - Ground Section (@70% assessed utilization efficiency) + First Floor (@ 80% assessed utilization efficiency) required to accommodate current manufacturing activity. Second Floor available for future requirement or monetization. Third Floor with terrace for Staff accommodation and general utility / storage.

Initial Expectation of Customer from JR Consultancy

Fresh Plant Design - Bare Plot to Fully Accessorized Infrastructure.

Application Component - Plant Design to incorporate installation of all Machinery & Equipment's

Principal Expectation - Structural Provision to precisely suit manufacturing eco-system for customers' existing Products.

Existing Design Layout by Customers Architect

Structure Design existing at time of inquiry

Plot Area = 16000 sift

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Ground Floor Construct Carpet Area = 7221 sqft

Compound Usable Area – 8429 Sqft

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First Floor Construct Carpet Area = 7221 sqft

Balcony designed as no load passage area.

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Second Floor Construct Carpet Area = 7221 sqft

Balcony designed as no load passage area.

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Third Floor Construct Carpet Area = 2712 sqft

If terrace area utilized = 4509 Sqft

Terrace to be utilized by fabricated enclosure

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Complete Project - Total Usable Floor Area as per Existing Plan.

Ground Floor Construct Carpet Area - 7221 Sqft

GROUND Compound Usable Area - 8429 Sqft

First Floor Construct Carpet Area - 7221 Sqft

Second Floor Construct Carpet Area - 7221 Sqft

Third Floor Construct Carpet Area - 2712 Sqft

Third Floor extension - Fabricated extension - 4509 Sqft

Total Usable Floor Area - 37313 Sqft

First Evaluation of JR Consultancy

JRC Evaluation report on Existing Project status.

Current Structural design does not exploit the full potential of the Plot

Structural design not suited for an effective workflow layout based on customers manufacturing activity.

Potential to truly exploit assets valuation missing.

Potential to truly exploit assets commercial benefits missing.

Potential to truly exploit assets possible monetization missing.

Flexibility of multipurpose usage not included

Propose Concept by JR Consultancy

JRC Proposed Concept to truly explore customers maximum advantage, which can be effectively achieved, in terms of Application + Economics + Aesthetics + Business Status.

Structural Layout to be fully redesigned from scratch.

New design would incorporate the following concept.

Infra design to be precisely formulated to achieve optimum workflow tailored to customer intended activity.
Maximum Square Footage utilization to be achieved throughout the infrastructure.
Flexibility of expanding Production Line to the extent of 2 Times the initial capacity.
Infrastructure to fall under Premium category with respect to valuation.
Infrastructure with flexibility to Transform itself for generating premium asset value.
Infrastructure designed with flexibility of converting it into a Commercial / Industrial Business Centre
Infrastructure designed for Generating Maximum Asset / Infrastructure Valuation.
Internal aesthetics to reassemble Clean Room concept, with all the provision to upgrade it to actual class 9 clean room.
Infrastructure to support Industry 4.0
Infrastructure to support modular digitalization upgrades.
Infrastructure to support Remote Plant Management System.
Infra to follow provisions of Smart Factory Module.

Infrastructure Design By JR Consultancy

Design Generated From Scratch.

Plot Area = 16000 sqft

Ground Section

Ground Floor enclosed workshop Clear Usable Area = 5232 sqft

Tool Room enclosed area = 240 sqft

Utilities & Compound Clear Usable Area – 9865 Sqft

Compound Area with top shade having side exposure for ventilation / air circulation.

Clean and unrestricted space for activity, within build area and also compound area.

Area Utilization = 96%

2no Lifts access door – From Inside (Shop Floor) + From Compound (Vehicular Loading Unloading direct access)

2no Staircase access door -From Inside (Shop Floor) + From Compound (Vehicular Loading Unloading direct access)

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Ground Compound Section Utilization.

Security Cabin
Electricity Meter Kiosk.
Worker Quatres - 6 Rooms.
Worker Washroom.
Underground Water storage tank - For incoming hard water from tanker
Desalination Equipment.
Underground Water Storage tank - For building utility usage (transferred from hard water tank after desalination)
Underground Water Storage tank - Fire safety purpose.
Underground Water Storage tank - Machinery Cooling line - 60% self-cooling design.
Finished Goods storage for dispatch.
Mould Storage section.
Raw Material Section.
Principal Machinery Auxiliary equipment's.
Principal Machinery Cooling Line Run.
3 Car Park Space for Directors.

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Modular provision for enclosing compound area for complete working area.

Mezzanine Floor

Mezzanine floor in ground section accommodating complete Office & Supporting Utilities Space needed by customer. Mezzanine floor being RCC Structural Slab, can accommodate all related weight without the need for mid-section support, by which shopfloor area is not disturbed and kept as clear usable area.

Office Space Include.

Managing Director (1) office with attached bathroom. With Large glass section giving full view of the shopfloor.
Director (2) - office with attached bathroom.
Director (3) - Office with attached bathroom.
Server Room - Connecting to Directors office.
Conference Room - With large Glass section giving full view of the Shop floor (For Guest -View of shopfloor )
Commercial Staff Room
QC Room.
Pantry Room.
Reception Room. With large glass section giving full view of the Shop Floor (For Guest -View of shopfloor )
Guest Washroom.
Access to Staircase.
Lift Stop @ this floor.

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Ground Floor Space Summary.

Total usable space available for customer in Ground floor (Mezzanine is part of Ground floor)

Shop Floor Clear Usable Area = 5232 Sqft

Tool Room Area = 240 Sqft

Production Staff Office Room (RCC -Above Tool Room) = 240 Sqft

Compound Clear Usable Area = 9865 Sqft.

Office & Supporting Utility Area = 2438 Sqft.

Total Space for Customer Current Activity =18015 Sqft

Bench Mark - All present activity of customer was accommodated within the ground section of 18015 Sqft. This included manufacturing activity and Commercial (office, stroage, dispatch, Worker Rooms, Worker Washroom, ect..)

First Floor Section

First Floor Construct Carpet Area = 7770 sqft
Balcony Space fully integrated in main building and Included as working area.
Structural Design provision in balcony, whereby, just adding Glass window can integrate the entire balcony area into the main shopfloor area, making it 1 single floor space.
Balcony space build as Cantilever Slab structure with full load capacity
Area Utilization = 96%
2 Lift access door + 2 Stair Case access door.
This floor can be rented out as whole sperate unit. 1 set of Lift and Staircase reserved for this floor.
Separate entrance gate provision if this floor need to be rented out.
This floor carry further provision if need to be divide in 4 section to be rented out as separate 4 unit.

Second Floor Section

Second Floor Construct Carpet Area = 7770 sqft
Balcony Space fully integrated in main building and Included as working area.
Structural Design provision in balcony, whereby, just adding Glass window can integrate the entire balcony area into the main shopfloor area, making it 1 single floor space.
Balcony space build as Cantilever Slab structure with full load capacity
Area Utilization = 96%
2 Lift access door + 2 Stair Case access door.
This floor can be rented out as whole sperate unit. 1 set of Lift and Staircase reserved for this floor.
Separate entrance gate provision if this floor need to be rented out.
This floor carry further provision if need to be divide in 4 section to be rented out as separate 4 unit.

Third Floor Section

Third Floor Construct Carpet Area = 7770 sqft
Balcony Space fully integrated in main building and Included as working area.
Structural Design provision in balcony, whereby, just adding Glass window can integrate the entire balcony area into the main shopfloor area, making it 1 single floor space.
Balcony space build as Cantilever Slab structure with full load capacity
Area Utilization = 96%
2 Lift access door + 2 Stair Case access door.
This floor can be rented out as whole sperate unit. 1 set of Lift and Staircase reserved for this floor.
Separate entrance gate provision if this floor need to be rented out.
This floor carry further provision if need to be divide in 4 section to be rented out as separate 4 unit.